The industrialization of mold prices of mold manufacturers has created a rapidly changing, diversified material world. A wide range of industrial products form a grand garden with colorful flowers. The vehicle with soft wire frame, electronic products with delicate design, medical equipment with fine structure, etc., show the new level of industrial design products and production.

The mold is the basic technical weapon equipment of industrial manufacturing, which is called "the mother of industrial production". As the basic industrial production of social economy, the mold is widely used. 75% of the initial processing industrial production parts, 50% of the deep processing parts are formed by the mold, and the vast majority of plastic products are also formed by the mold.

With the overall design of industrial products becoming more and more complex, the contour of mold appearance design is also becoming more and more diverse, the geometric shape is becoming more and more complex, and the share of random inclined plane continues to increase. Therefore, the production, processing and dimension inspection of high-precision and complicated molds have also been better regulated.

Testing Challenges

A customer in South China is a die-casting company mainly engaged in the production and manufacturing of precision processing zinc alloy materials and hardware accessories. The products cover precision processing zinc alloy materials and parts such as vehicles, consumer electronics, medical machinery, etc., which can guarantee the service projects from mold design, manufacturing, aluminum die-casting, production and processing, electroplating process, full inspection, assembly, etc.

This time, the customer must carry out quality inspection on the metal material mold, and pay special attention to the flatness error of the mold. At the same time, the customer must also inspect the error between the mold sample and the three-dimensional mathematical model, so that the mold can be improved accordingly. The design scheme is more effective and can be applied to future production.

High precision zinc alloy material mold sample

Difficulties in accurate measurement

√ The mold is small in size and high in precision, and the upper part has many features, so it should have the scanner precision of the upper part and its side plan together.

√ The contour of the mold is more complex, there are more random inclined planes, and concave grooves also cover part of the plan on the mold.

√ The inspection precision standard is high, and the error data information signs should be clear at a glance, which is conducive to the immediate change of the deviation detected.

Precision regulation

Deviation control is a very important link in mold production and processing. According to the dimensional tolerance detection and analysis, grasp the basic law of mold specification transformation, and then take effective methods to reduce mold production and processing deviation, which can reasonably improve the processing accuracy.

The flatness error of the die shall be controlled within 0.01mm

Large scale flatness error of the die must also be adjusted within 0.01mm

The fluctuation of part of the plan on the die must be adjusted within 0.01mm

resolvent

The Xintuo 3D XTOM industrial production level 3D electronic optical precision measurement system is widely used in the mold application field, and plays a vital role in the production and manufacturing of mold commodities in the inspection, repair, production and manufacturing industries.

1. In the mold inspection industry, according to the test software converted into error analysis and data analysis reports, correct the defects in the mold or production and manufacturing, and timely feed back to the mold design scheme and production and processing

2. In the mold repair industry, it can reduce the additional mold repair time of the design scheme staff, improve the mold economic efficiency, and improve the productivity.

3. In the mold production and manufacturing industry, inspect and certify the mold production and manufacturing level, reduce the time for re design scheme, and prevent errors in mold production and manufacturing, as well as huge consumption caused by mold damage.

Accurate measurement of the whole process

According to the user's inspection requirements, the Xintuo 3D technical engineers went to the customer to perform a test on the spot, applied XTOM system software and carried out 3D scanning inspection on the mold to obtain the initial 3D data information of the mold. The machine equipment scanner is faster, the accurate measurement data information is high-precision, the three-dimensional contour and the intricate slope can be clearly displayed, the scanner is highly reliable, and it can be moved to carry out the actual operation of the scanner, which is convenient and easy to use.